A Multifunctional Binder for Current‐Collector‐Free Zn Powder Anodes

Y Yanbo Wang (Department of Materials Science and Engineering, City University of Hong Kong) X Xintao Ma (Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China) X Xinru Yang (Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China) R Rong Zhang (Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China) H Hu Hong (Department of Mechanical Engineering) S Shixun Wang (Department of Mechanical Engineering) Q Qing Li Z Ze Chen Z Zhaodong Huang (Department of Chemical and Biological Engineering, Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong 999077, China) H Haiming Lv (Department of Materials Science and Engineering City University of Hong Kong 83 Tat Chee Avenue Hong Kong SAR 999077 P. R. China) C Chunyi Zhi (Department of Mechanical Engineering)

Abstract

Abstract Compared with commonly used Zn foil anodes, Zn powder (ZP) anodes offer superior versatility and processability. However, in aqueous electrolytes, dendrite growth and side reactions, such as corrosion and hydrogen evolution, become more severe in ZP anodes than those in Zn foil anodes because of the rough surfaces and high surface areas of ZP, leading to poor reversibility and limitations in high‐loading mass cathodes. In this study, a diisocyanate‐polytetrahydrofuran‐dihydrazide polymer (DDP) binder is developed, inspired by protein structures. The strong Zn 2+ adsorption capability of the binder effectively regulates Zn 2+ flux, while its unique hydrogen‐bond arrays facilitate the formation of a free‐standing ZP anode and inhibit side reactions. The binder exhibits superior mechanical performance, providing ZP electrodes with excellent resistance to various mechanical stresses, including tensile, nanoindentation, scratch, and dynamic bending tests. ZP symmetric cells achieve stable cycling at capacities of 2 and 5 mAh cm −2 . In addition, DDP functions as an iodine cathode, effectively mitigating the polyiodide shuttle effect. The fabricated ZP/DDP||I 2 /DDP full cells demonstrate an excellent rate capability and cycling stability, even under a high‐loading conditions. This study presents a novel approach for preparing stable ZP anodes and iodine cathodes, offering a promising strategy for large‐scale applications.

Article Details

Volume / Issue Vol. 37, Issue 46
Published November 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (11)

Y

Yanbo Wang

Department of Materials Science and Engineering, City University of Hong Kong

X

Xintao Ma

Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China

X

Xinru Yang

Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China

R

Rong Zhang

Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong 999077, China

H

Hu Hong

Department of Mechanical Engineering

S

Shixun Wang

Department of Mechanical Engineering

Q

Qing Li

Z

Ze Chen

Z

Zhaodong Huang

Department of Chemical and Biological Engineering, Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong 999077, China

H

Haiming Lv

Department of Materials Science and Engineering City University of Hong Kong 83 Tat Chee Avenue Hong Kong SAR 999077 P. R. China

C

Chunyi Zhi

Department of Mechanical Engineering