Core/Shell‐Structured Carbon Support Boosting Fuel Cell Durability

T Tian‐Wei Song (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China) J Jia‐Jun Yan (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei 230026 China) L Lei Tong Z Zi‐Rui Li (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China) C Chang‐Song Ma (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China) J Jun‐Jie Li (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China) C Cong Xu (Department of Statistics and Data Science, College of Science) S Shuai Li R Ru‐Yang Shao (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China) M Ming Zuo (Instruments Center for Physical Science) S Sheng‐Liang Zhong (Key Lab of Porous Functional Materials of Jiangxi Province, College of Chemistry and Materials Jiangxi Normal University Nanchang 330022 China) S Sheng‐Qi Chu (Institute of High Energy Physics Chinese Academy of Sciences Beijing 100049 China) H Hai‐Wei Liang (Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China)

Abstract

Abstract To enhance the lifetime of proton exchange membrane fuel cells, developing highly durable platinum‐based cathode catalysts is essential. While two degradation pathways for the cathode catalyst—carbon corrosion and electrocatalyst (platinum nanoparticles) coarsening—have been identified, current approaches to enhance its durability are limited to addressing individual degradation pathways. Herein, the study develops a core/shell‐structured carbon support that is designed to afford cathode catalysts capable of simultaneously inhibiting carbon corrosion and electrocatalyst coarsening. The core/shell structure is distinguished by its bifunctional nature: the core is made of highly graphitized carbon tailored to build a robust carbon skeleton, and the shell comprises heteroatom‐doped amorphous carbon engineered to prevent electrocatalyst coarsening by chemical/physical anchoring of platinum nanoparticles. Thanks to this elaborate design, the catalyst surpasses the durability targets for carbon supports and electrocatalysts set by the U.S. Department of Energy, as supported by the achieved durability metrics after the square‐wave/triangle‐wave accelerated stress tests: electrochemical surface area loss at 13%/3%, mass activity loss at 27%/17%, and voltage loss of 29 mV (at 0.8 A cm − 2 )/4 mV (at 1.5 A cm − 2 ).

Article Details

Volume / Issue Vol. 37, Issue 17
Published April 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (13)

T

Tian‐Wei Song

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China

J

Jia‐Jun Yan

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei 230026 China

L

Lei Tong

Z

Zi‐Rui Li

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China

C

Chang‐Song Ma

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China

J

Jun‐Jie Li

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China

C

Cong Xu

Department of Statistics and Data Science, College of Science

S

Shuai Li

R

Ru‐Yang Shao

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China

M

Ming Zuo

Instruments Center for Physical Science

S

Sheng‐Liang Zhong

Key Lab of Porous Functional Materials of Jiangxi Province, College of Chemistry and Materials Jiangxi Normal University Nanchang 330022 China

S

Sheng‐Qi Chu

Institute of High Energy Physics Chinese Academy of Sciences Beijing 100049 China

H

Hai‐Wei Liang

Hefei National Research Center for Physical Sciences at the Microscale Department of Chemistry University of Science and Technology of China Hefei China