Iron‐Catalyzed Laser‐Induced Graphitization Enabling Current Collector‐Free Electrodes With Spatially Tunable Iron/Iron Oxide Phases

C Christopher H. Dreimol (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) J Jesper Edberg (RISE Research Institutes of Sweden Digital Systems Smart Hardware Bio‐ and Organic Electronics Norrköping 60233 Sweden) R Ronny Kürsteiner (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) M Maximilian Ritter (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) S Sophie Koch (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) A Annapaola Parrilli (Center for X‐ray Analytics Empa – Swiss Federal Laboratories for Materials Science and Technology Dübendorf 8600 Switzerland) R Robert O. Kindler (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) R Robert Brooke (RISE Research Institutes of Sweden Digital Systems Smart Hardware Bio‐ and Organic Electronics Norrköping 60233 Sweden) S Susanna Tinello (Laboratory for Multifunctional Materials Department of Materials ETH Zürich Zürich 8093 Switzerland) S Sandro Stucki (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) S Simon Bryner (Institute for Sensors and Electronics School of Engineering FHNW Windisch 5210 Switzerland) G Gerd Simons (Institute for Sensors and Electronics School of Engineering FHNW Windisch 5210 Switzerland) G Guido Panzarasa (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland) I Ingo Burgert (Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland)

Abstract

AbstractIron‐catalyzed laser‐induced graphitization (IC‐LIG) represents an eco‐efficient alternative to traditional carbon electrode manufacturing. Combining a bio‐based tannic acid–iron precursor ink with CO2 laser treatment results in sheet resistance of 23.59 ± 1.2Ω □−1 on renewable substrates. Varying the tannic‐acid‐to‐iron ratio (TA:Fe), the rheology of the precursor ink can be tuned, enabling versatile application techniques, including spray coating, screen printing, and direct‐ink‐writing (DIW). Subsequent laser‐treatment enables the formation of functional IC‐LIG electrodes for all application methods, while even thick DIW‐printed layers (260 µm) result in complex, conductive electrode patterns. Laser post‐treatment expands design possibilities by locally tuning iron phases, such as converting γ‐iron to magnetite. The unidirectional laser‐treatment results in a layered arrangement, forming a multilayer electrode with a highly graphitized top layer serving as a current collector substitute, and an underlying composite of iron‐rich nanoparticles embedded in a porous graphitic foam, acting as a hybrid electrode. Electrochemical analysis reveals double‐layer capacitor behavior at low TA:Fe ratios, while higher ratios demonstrate increased redox activity and pseudo‐capacitive characteristics. Achieving stable capacities of 15 mF cm−2 with a 1 M NaCl electrolyte over 5000 cycles underscores the potential of IC‐LIG electrodes as a sustainable solution for advanced energy storage devices and beyond.

Article Details

Volume / Issue Vol. 37, Issue 41
Published October 01, 2025
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (14)

C

Christopher H. Dreimol

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

J

Jesper Edberg

RISE Research Institutes of Sweden Digital Systems Smart Hardware Bio‐ and Organic Electronics Norrköping 60233 Sweden

R

Ronny Kürsteiner

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

M

Maximilian Ritter

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

S

Sophie Koch

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

A

Annapaola Parrilli

Center for X‐ray Analytics Empa – Swiss Federal Laboratories for Materials Science and Technology Dübendorf 8600 Switzerland

R

Robert O. Kindler

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

R

Robert Brooke

RISE Research Institutes of Sweden Digital Systems Smart Hardware Bio‐ and Organic Electronics Norrköping 60233 Sweden

S

Susanna Tinello

Laboratory for Multifunctional Materials Department of Materials ETH Zürich Zürich 8093 Switzerland

S

Sandro Stucki

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

S

Simon Bryner

Institute for Sensors and Electronics School of Engineering FHNW Windisch 5210 Switzerland

G

Gerd Simons

Institute for Sensors and Electronics School of Engineering FHNW Windisch 5210 Switzerland

G

Guido Panzarasa

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland

I

Ingo Burgert

Wood Materials Science Institute for Building Materials ETH Zürich Zürich 8093 Switzerland