Stress‐Lensed Electrochemical Sintering Enables Fast and Stable Lithium‐Silicon Alloy Chemistry in All‐Solid‐State Batteries

T Tianze Xu (Jiangsu Co-Innovation Centre of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering) Q Qingdong Gao (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry‐Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering Tianjin University Tianjin China) J Jiaxing He (Department of Chemistry, The University of Hong Kong, Pokfulam Road, Hong Kong 99077, China) J Jiangshan Qi (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)) M Michael Häusler (Materials Center Leoben Forschung GmbH Leoben Austria) Z Zhenshen Li (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry‐Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering Tianjin University Tianjin China) F Fangbing Li (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)) S Sijia Chi (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)) D Deyuan Li J Junwei Han (Shandong Key Laboratory of Advanced Electrochemical Energy Storage Technologies, College of New Energy) J Jing Xiao (School of Materials Science and Engineering, Sun Yat-sen University) W Wei Wei Z Ziyun Zhao R Roland Brunner S Shichao Wu (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)) Q Quan‐hong Yang (Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin University Tianjin 300072 China)

Abstract

ABSTRACT The fundamental challenge in all‐solid‐state batteries (ASSBs) lies in regulating the dynamic reconstruction of solid‐solid interfaces under electro‐chemo‐mechanical conditions. Currently, no mechanism exists to reconcile the conflicting requirements of structural stability and rapid ion transport for high‐capacity silicon (Si) anodes: expansion‐accommodated encapsulation strategies preserve integrity but block interparticle ionic contact, while intrinsic electrochemical sintering restores conduction but creates excessive agglomeration that fractures the electrode. Here, we propose a stress‐lensed electrochemical sintering (SLES) strategy to guide selective interfacial bonding by depositing Si conformally into a porous carbon host, specifically utilizing its high‐curvature pore entrances as geometric constrictions. During cycling, these constrictions act as “stress lenses”, concentrating the volumetric expansion stress of Si precisely at interparticle contacts. This focused mechanical energy locally lowers the atomic diffusion barrier, guiding the formation of a robust, percolating Si network while preserving internal voids to buffer volume changes. The resulting Si‐SLES anode resolves the stability‐transport conflict, achieving ∼100% capacity retention after 100 cycles with superior rate capability and demonstrating practical viability in full cells over 700 cycles.

Article Details

Volume / Issue Vol. 38, Issue 46
Published August 01, 2026
ISSN 0935-9648
Publisher Unknown Publisher

Journal Info

Advanced Materials

Unknown Publisher

ISSN: 0935-9648 Physical Sciences

Authors (16)

T

Tianze Xu

Jiangsu Co-Innovation Centre of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering

Q

Qingdong Gao

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry‐Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering Tianjin University Tianjin China

J

Jiaxing He

Department of Chemistry, The University of Hong Kong, Pokfulam Road, Hong Kong 99077, China

J

Jiangshan Qi

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)

M

Michael Häusler

Materials Center Leoben Forschung GmbH Leoben Austria

Z

Zhenshen Li

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry‐Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering Tianjin University Tianjin China

F

Fangbing Li

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)

S

Sijia Chi

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)

D

Deyuan Li

J

Junwei Han

Shandong Key Laboratory of Advanced Electrochemical Energy Storage Technologies, College of New Energy

J

Jing Xiao

School of Materials Science and Engineering, Sun Yat-sen University

W

Wei Wei

Z

Ziyun Zhao

R

Roland Brunner

S

Shichao Wu

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin)

Q

Quan‐hong Yang

Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, and Collaborative Innovation Center of Chemical Science and Engineering (Tianjin) Tianjin University Tianjin 300072 China